July 18, 2025
5 Lessons From a Career in Pipeline Condition Assessment and Rehabilitation

Assessing the condition of large-diameter pipelines is anything but routine. Every system tells a different story shaped by age, materials, size, environment, and maintenance history.
After nearly 20 years in the field, including working on major utility programs in the MidAtlantic and across the U.S., I’ve learned that a successful assessment involves much more than just sending camera equipment down a pipe, and there is no single “silver-bullet” assessment tool. Instead, condition assessment is a carefully planned, complex process that combines field knowledge, technology, and experience.
Our clients have the responsibility to ensure reliable collection and conveyance for the health of their customers and communities, and pipelines form the backbone of that critical infrastructure. Here are five key lessons I’ve learned from assessing large-diameter pipelines — and why the right approach from the start makes all the difference.
1. Pipeline Cleaning is a Critical First Step in Large-Diameter Sewer Assessments
One of the most overlooked aspects of condition assessment is cleaning. For large diameter systems, effective cleaning isn’t just about gaining clear camera footage; it’s often the first diagnostic tool. Heavy debris, roots, grease, or sediment buildup can indicate flow restrictions, infiltration, or previous failures.
In reality, our team finds that most pipes are not routinely cleaned, especially large trunk sewers, and that many major collectors have not been cleaned since installation, making the first cleaning during an assessment both revealing and critical. Cleaning not only exposes structural issues but can also restore partial capacity, giving operators an immediate operational benefit.
On a past project involving parallel outfall sewers and a 120” and 132”x147” pressure sewer in a dense urban area, cleaning revealed joint offsets and corrosion that were not visible in early CCTV inspection passes. Without proper cleaning, critical defects would have been missed, leading to inaccurate assessments and misaligned rehabilitation plans
2. Flow Management Strategies Impact Sewer Inspection Success
Another early question we’re often asked is, “Should inspection start upstream or downstream?” The answer: downstream if you can control the flow. Starting downstream ensures that as cleaning and inspection progress, water and debris can be managed effectively without compromising visibility or access.
However, each system is unique. In some cases, upstream access points, site restrictions, or flow diversion constraints force a reversal of this strategy. The key is flexibility, agility, and planning; understanding how to manage flows while ensuring safe, effective access and cleaning operations, and being mindful of how dislodged debris can drift downstream, potentially impacting other pipeline segments or wastewater facilities.
3. Using NASSCO Standards to Improve Pipeline Inspection Accuracy
Standardization matters. As a certified National Association of Sewer Service Companies (NASSCO) Pipeline Assessment Certification Program (PACP), Manhole Assessment Certification Program (MACP), and Lateral Assessment Certification Program (LACP) professional, I’ve seen firsthand how consistent defect coding and documentation improve communication between field teams, engineers, contractors, and clients. For large-diameter pipelines, the margin for error is smaller, rehabilitation is expensive, and poor data can lead to costly mistakes.
NASSCO certification ensures that all defects are assessed and reported using a consistent, industry-accepted methodology. This not only improves decision-making but also supports long-term asset management.
4. Using the Right Mix of Technologies for Large-Diameter Condition Assessments
Large-diameter sewer condition assessments often require a hybrid approach. Selecting the appropriate technology requires careful consideration of infrastructure conditions as well as the pipe’s size, shape, material, and flows. In addition to CCTV and manned entry inspections, I’ve used a range of complementary tools:
- Laser and sonar profiling to assess pipe ovality and sediment levels.
- Smoke and dye testing to pinpoint inflow and infiltration sources.
- Ground-penetrating radar, also known as GPR, near railyards and critical infrastructure.
- Acoustic inspection as a rapid screening tool for large networks.
- Pipe diver electromagnetic inspections to detect wire breaks and structural degradation in concrete pressure pipes while the pipeline is in service.
- Lidar scanning to create high-resolution 3D models of interior pipe surfaces, especially in dry or low-flow conditions.
Leveraging advanced technology and implementing the right technology is crucial to the success of the condition assessment.
5. Choosing Rehabilitation Strategically: Cured-in-Place Isn’t One-Size-Fits-All
Once the assessment is complete, rehabilitation planning begins, and selecting the right method is critical. Some of the considerations for rehabilitation methods include structural strength, hydraulic capacity, cost, schedule, accessibility, and operations and maintenance (also known as O&M).
Cured-in-Place Pipe (CIPP) lining is often a strong option for large-diameter gravity systems, particularly when access is limited or open-cut is disruptive. However, CIPP has limitations. It requires a stable host pipe, well-defined defects, and reliable access for installation. In the case of our 102-inch pressure main project, a detailed study showed that CIPP was not feasible beneath the railyard. A new alignment proved to be the safer, more cost-effective long-term solution.
From Inspection to Action: Planning Effective Sewer Rehabilitation
Condition assessment isn’t just about identifying what’s wrong; it’s about planning for what comes next. Every decision made during assessment impacts rehabilitation’s feasibility, cost, and success.
By integrating cleaning, using the right technologies, adhering to NASSCO standards, and thinking strategically about rehabilitation options like CIPP, we can better protect our infrastructure and serve our communities and the environment.
Are you facing a pipeline condition assessment challenge? Please contact me so that we can help you find safe, cost-effective, and resilient pipeline solutions.
Meet our expert
Tiffany Harrison, ENV SP, PACP, LACP, MACP, ITCP
Project Manager

Tiffany Harrison, ENV SP, PACP, LACP, MACP, ITCP
Project Manager

Tiffany Harrison, ENV SP, PACP, LACP, MACP, ITCP
Project Manager

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